By: J. Michael Stroth
Following the end of the first industry (salt making 1795 - 1826) in
Jackson County, the economy basically revolved around agriculture.
Though natural resources were abundant in our county, they remained
untapped.
In several isolated areas of Ohio iron deposits had been found which
resulted in limited production of iron. In the 1830's easily mined iron
ore was discovered from an area that stretched from Hocking County
thirty miles wide in a south-southwest direction across the Ohio River
into Kentucky. This became known as the Hanging Rock Iron Region
(HRIR).
By 1830, four furnaces had
been erected in Ohio with twelve more being built in the 1840's. This
was in a time when there was no rail or other form of cheap, reliable
transportation except unimproved roads. There was no other way to get
any products to market.
In 1851, construction of Buckeye
Furnace in Milton Township in Jackson County, began built by the
company of Hawkins, Daniels & Co. (HD&Co.). In addition to the
furnace complex, they owned or leased several thousand acres of land
with continuous stands of virgin timber, supplying the fuel when
converted to charcoal. The surrounding hills contained easily mined iron
ore that provided the material that yielded a high grade of iron. In the
Buckeye Furnace lands there was also limestone. This material provided
"flux" (attracting impurities forming a paste on top of the
molten iron in the production process).
The most important part of the mixture was a young workforce of
immigrants providing the muscle to make the iron. These folks from
Germany and Ireland would work for meager wages at most of the furnace
operations in the region. In several cases Welsh immigrants provided the
manpower to do the job.
Life was a sparse and rugged experience at a typical furnace in those
days. Small cabins were built by the company and rented to the workers,
each with enough land for a garden and an area to raise hogs and cows.
Where once had been virgin forests all was clear-cut to provide fuel for
the hungry furnace.
For a typical family this meant the husband worked seven days a week
from "can see to can't see." (In the latter years of furnace
operations the work time was reduced to six days a week.) The wife had
the care of all other chores including seeing to the children, washing,
sewing, cooking, overseeing the garden, and tending the livestock. All
work at the furnace was heavy work. Injuries were frequent and men's
life spans were short. In most cases the children went to furnace school
in their early years. In the case of boys, once they reached thirteen or
fourteen they usually quit school and joined their fathers working at
the furnace.
The furnace community was like
an island in a sea of timber and barren earth. A typical furnace
community was entirely self sustaining with a population of 200 - 400
people living in these little towns, depending on each other to a large
extent. When visiting Buckeye Furnace, at first glance it appears to be
located in an enchanted setting. Back in the time of its operation
things looked much different. Old photographs taken of several furnace
communities reveal a collection of buildings and homes appearing to be
located in a moonscape-like setting. The forests were gone, removed for
fuel. The resulting landscape was desolate.
To make ends meet raising a
garden and livestock was necessary as the wages were very meager. The
workers and their families were literally without contact with other
towns. That, and the fact that furnace companies didn't use regular
money to pay their workers, discouraged furnace citizens travel anywhere
. The money the company printed, called "script", was what
workers collected each payday. Script was only recognized at the furnace
where it was issued.
At the company store, everything it took for a family to live was
stocked and sold at inflated prices. Workers had to pay rent as well. In
many cases, though a man worked 30 days out of 30 days, by the time he
paid his monthly rent and bought the groceries and goods needed, he was
broke. This practice was a form of captive lifestyle, making the furnace men
and their families indentured workers. This same concept was put into
use by owners of other isolated workers communities such as coalmine
owners. We remember a popular workers' song lamenting "I owe my
soul to the company store."
It is safe to say the folks of HD&Co. were aware that the
railroad was soon going to be constructed to serve Jackson County, as
records show that Buckeye Furnace was one of twenty-one furnaces
constructed in the HRIR during the 1850's. By the middle of the 1850's,
rail shipping was in place allowing the furnace owners to ship their
iron south to the Ohio River and west to Cincinnati or east to
Pennsylvania. Although there was no boom in production, owners were
setting on the brink of orders for iron that would outstrip their
capacity for production, for as the 1850's came to an end, the steady
friction between the northern and the southern states increased. This
led to the greatest struggle in America's history. When the Civil War
began in 1861 neither the North or South knew how intense it would be or
how long it would last. It didn't take long, however, for both sides to
see that a prolonged struggle was upon them and both sides began to arm
in earnest.
In 1862, HD&Co. sold Buckeye Furnace to H.S. Bundy and H.F.
Austin for fifty-thousand dollars. It was a fantastic windfall for Bundy
and Austin. Orders from the U.S. Government meant that the tires were
kept going around the clock, twelve months a year, with one story
written that the iron pigs were loaded as soon as they cooled enough to
be firm. The wagon-owners became distressed with this practice since
their wagon beds hauling the still hot iron to the rail-sidings, caught
fire. The demand for iron only increased throughout the Civil War.
In 1864, Buckeye Furnace was sold to Terry Austin & Company who
took over in this very busy period of charcoal iron production. Stories
exist about the legendary qualities of iron from this region during this
time. Jefferson Furnace near Oak Hill is said to have produced the iron
that was used to produce the armor plate that sheathed the Union
Ironclad ship, the Monitor. Likewise the giant mortar ,"The
Swamp-Angel", was cast from the same iron. How many rifle and
cannon barrels were cast from iron, made at these furnaces, can only be
guessed.
At the close of the Civil War,
America found itself in an expansion age with railroads crossing the
nation, and other needs for iron stimulated the iron industry. One thing
that had been learned from the Civil War was that iron production using
the old charcoal method was limited and simply not going to do the job.
The amount of timber being cut was immense and in short order would be
exhausted.
In 1867, Buckeye Furnace Company took control of operations. This
company was owned by Eben Jones, John D. Davis, L. T. Hughes, and Dr. S.
Williams, all Welshmen, and mostly the proprietors of Jefferson Furnace.
This is the period when an all new method of iron making was employed.
This method made use of "coke" to provide the fuel to produce
iron. Coke comes from coal that is roasted to remove all its impurities,
and with the use of coke, furnaces could be made much bigger. Soon a
coke fired furnace produced as much iron in a day as the older charcoal
furnace could produce in a month. With this revelation "the
handwriting was on the wall." For a time this new type of iron was
suspect of equaling charcoal iron's quality, but it proved to be on a
par with charcoal iron. With increased orders for iron, charcoal furnace
companies began to be bypassed. One by one charcoal iron furnaces ceased
production. Buckeye Furnace once again was sold, this time to F. E.
Hinckley of Chicago, Illinois in 1890, who would retain ownership for
the next twenty-eight years. Buckeye Furnace made its final blast in
1894.
Like other abandoned furnace communities it simply faded away, the
buildings decaying and collapsing. Homes were abandoned as families move
on to make a living. All too soon brush and weeds reclaimed the land.
However, one man, Frank Morrow from the industrialist family of the same
name from Wellston, decided he would undertake saving at least one
example of this era in Jackson County's history for its citizens. The
family had holdings in that part of the county where Buckeye Furnace was
located. Morrow created a Jackson County Historical Society in 1934-35.
With this organization in place, he turned over two hundred and seventy
acres which included the former Buckeye Furnace community to the Ohio
Archaeological and Historical Society (now the Ohio Historical Society.)
Although he envisioned restoring the furnace complex, his dream did not
materialize.
In the late 1960's, with
Jackson County's own James A. Rhodes in office as Ohio's Governor, and
urgings from the Morrow family, the rebirth of Buckeye Furnace was
realized. Reconstruction of the furnace site seen today was completed in
1972. The work was done by the A. J. Stockmeister Company of Jackson,
Ohio with project foreman George Loomis overseeing the construction. The
furnace opened shortly after completion. The site remained open until
the 1990's when cutbacks within the Ohio Historical Society's budget
forced the park's closing.
In 2001, in a joint effort, the Jackson Historical Society and the
Wellston Historical Association opened the park on weekends during
September and October, culminating with a "Buckeye Furnace
Day." Even though it rained the first part of the day, the
afternoon brought out one hundred and twenty three people who ate, heard
discussions about the furnace and toured the furnace grounds.
In 2007, an agreement was signed between the Ohio Historical Society
and the Jackson Historical Society allowing them to manage the 270 acre
State Memorial. The JHS formed a separate corporation, Friends of
Buckeye Furnace, Inc., to oversee the management of the site. Many
events and ides have been initiated and are being done as of this
writing. The Jackson Historical Society is excited about the
possibilities and are looking forward to a long relationship with the
Ohio Historical Society.